Automatic analyzer

ABSTRACT

A reagent container transfer mechanism transfers a reagent container selected from among reagent containers stored in a second reagent container storage section to a first reagent container storage section. A controller controls the reagent container transfer mechanism to transfer a reagent container from a second reagent container storage section to the first reagent container storage section on the basis of a predetermined priority condition. The predetermined priority condition is one of a reagent provided with an effective calibration curve result, a number of remaining tests, and an expiration date of a reagent.

CROSS REFERENCES

This is a divisional of U.S. Ser. No. 15/275,679, filed Sep. 26, 2016,which is a continuation of U.S. Ser. No. 13/423,651, filed Mar. 19,2015, now U.S. Pat. No. 9,513,302, which is a continuation of U.S. Ser.No. 10/844,375, filed May 13, 2004, now U.S. Pat. No. 8,158,058, andwhich claims priority to JP 2003-135260, filed May 14, 2003. The entiredisclosures of all of the above-identified applications are herebyincorporated by reference.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The present invention relates to an automatic analyzer thatautomatically performs a qualitative/quantitative analysis of abiological sample such as blood, urine, or the like, and moreparticularly to an automatic analyzer capable of mounting many reagents,and having a high throughput.

2. Description of the Related Art

In the field of automatic analysis, a random access type automaticanalyzer, which uses a plurality of reaction lines at random, has beendeveloped, and it has brought about a dramatic improvement in processingcapability of analysis. With this improvement, the consumption ofreagents has speeded up, and opportunities to replace reagents haveincreased. Automatic analyzers commonly used are of a type in which aplurality of reagent containers are placed on a rotating disk referredto as a reagent disk, and in which, by rotating the reagent disk, anintended reagent is dispensed from an intended reagent container using areagent dispensing probe. Among these automatic analyzers, JapaneseRegistered Utility Model No. 2503751 discloses an automatic analyzer inwhich, with a view to preventing the interruption of an analysis due tothe deficiency of a reagent, a plurality of reagent containers each ofwhich contains a kind of reagent that is to be used a lot are set on thereagent disk so that, when one of the reagent containers becomesdeficient in the reagent, the reagent can be dispensed from another ofthe reagent containers. Also, Japanese Unexamined Patent ApplicationPublication No. 2000-310643 discloses an automatic analyzer in which, atthe time of replacing a reagent, information on the expiration date ofthe reagent after the start of its usage is set, and the elapsed timefrom the start of the usage of the reagent exceeds its expiration date,an alarm is issued.

SUMMARY OF THE INVENTION

In the conventional art, an operator must perform various work, such asthe setting of a reagent before an analysis, the checking of a remainingreagent amount, and the registration of the reagent if the reagent isnot subjected to barcode management. Even in the event that the operatoruses a system such that an apparatus manages a reagent for the operatoronce he/she has set the reagent into a reagent storage under a reagentbarcode management, if depletion of the reagent occurs in course ofanalysis, it is necessary for the operator to interrupt the analysis,prepare for a new reagent bottle, set it in the reagent storage, andfurther perform reagent registration work if required. Moreover, in thecase of an apparatus having a plurality of reagent storages in order toincrease the amount of mountable reagents, or a system of which thecapability of analysis processing varies depending on the disposition ofreagents in its reagent storage, the operator must unfavorably manageeven the disposition of reagents.

Accordingly, it is an object of the present invention to provide anautomatic analyzer that reduces the burden imposed on the operator, suchas reagent registration and reagent replacement work, that does notcause a deficiency in reagent during analysis, and that minimize theinterruption of an analysis.

In order to achieve the above-described object, the present inventionprovides an automatic analyzer that includes a first reagent containerstorage section capable of storing a plurality of reagent containers; areagent dispensing mechanism for dispensing a reagent from a reagentcontainer stored in the first reagent container storage section; asecond reagent container storage section capable of storing a pluralityof reagent containers; and a reagent container transfer mechanismcapable of transferring a reagent container selected from among reagentcontainers stored in the second reagent container storage section, tothe first reagent container storage section. Herein, based on a presetpriority, the reagent container transfer mechanism transfers a reagentcontainer from the second reagent container storage section to the firstreagent container storage section.

The above-described preset priority in reagent movement may bedetermined based on the descending order of the difference between thepreviously stored amount of a reagent necessary for the start of ananalysis and the remaining amount of the reagent present in the reagentstorage means.

Also, the priority may be registered by the operator. In this case, itis desirable that a display unit capable of displaying a registrationscreen be provided.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top view of an automatic analyzer according to an embodimentof the present invention;

FIG. 2 is a table showing the priority of reagent introduction accordingto the embodiment of the present invention;

FIG. 3 is a flowchart of the reagent introduction according to theembodiment of the present invention; and

FIG. 4 is a flowchart including a calculation example of remainingreagent amount.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Hereinafter, the automatic analyzer according to an embodiment of thepresent invention will be described with reference to the accompanyingdrawings.

FIG. 1 is a top view of an automatic analyzer according to theembodiment of the present invention. Reaction vessels 35 are arrangedalong the circumference of a reaction disk 36 on a cabinet 62. A reagentdisk 42 is disposed inside the reaction disk 36, while a reagent disk 41is disposed outside the reaction disk 36. On each of the reagent disks41 and 42, a plurality of reagent containers 40 can be mounted along thecircumference thereof. One reagent container 40 accommodates tworeagents. In the vicinity of the reaction disk 36, there is provided atransfer mechanism 12 for moving a rack 11 having sample containers 10mounted thereon. Rails 25 and 26 are provided above the reagent disks 41and 42. To the rail 25 there are provided reagent probes 20 and 21movable in the direction parallel to the rail 25 and in the up-and-downdirection. Also, to the rail 26, there are provided reagent probes 22and 23 movable in three-axis directions with respect the rail 26. Thereagent probes 20, 21, 22, and 23 are connected to respective reagentpumps (not shown). Sample probes 15 and 16 that are each rotatable andmovable in the vertical direction are disposed between the reactionvessels 35 and the transfer mechanism 12. The sample probes 15 and 16are connected to respective sample pumps (not shown). Around thereaction disk 36, there are provided stirrers 30 and 31, a light source50, detection optical unit 51, a vessel cleaning mechanism 45. Thevessel cleaning mechanism 45 is connected to a cleaning pump (notshown). A cleaning port 54 is provided within the operating range ofeach of the sample probes 15 and 16, the reagent probes 20, 21, 22, and23, and the stirrers 30 and 31. A supplementary reagent storage 71 isdisposed on the reagent disk 41. The supplementary reagent storage 71can mount a plurality of reagent containers. A rail 72 is provided abovethe supplementary reagent storage 71. To the rail 72, there are provideda reagent holding mechanism 73 and a reagent cap opening mechanism 74movable in the three-directions with respect to the rail 72. A loadinggate 75 for reagent container 40 is provided forward of thesupplementary reagent storage 71. In the vicinity of the loading gate 75for reagent container 40, there is provided a barcode reader 76 forreading a reagent barcode. A waste vent 77 for disposing of reagent capsand used reagent containers 40 is disposed in the vicinity of thesupplementary reagent storage 71. The sample pump, reagent pump, andcleaning pump, which are not shown, and the detection optical unit 51,reaction vessel 35, reagent disk 41, reagent probes 20, 21, 22, and 23,sample probes 15 and 16, reagent holding mechanism 73, reagent capopening mechanism 74, reagent container loading gate 75 are eachconnected to a controller 60.

An analysis procedure will be described below.

Before entering the analysis, firstly the maintenance of the apparatusis performed. In the maintenance, besides the checking of the detectionoptical unit 51, the cleaning of the reaction vessels 35, and thecleaning of various probes such as the sample probes 15 and 16, the mostimportant matter is the checking of a reagent in each of the reagentcontainers 40 mounted on the reagent disks 41 and 42. Regardinginformation on the reagent containers 40, the mounted positions ofreagents in the reagent containers 40, lot numbers expiration dates,remaining reagent amounts, and the like are stored in a controlcomputer. The operator checks conditions of reagent containers in thereagent disks 41 and 42 by CRT 201 or the like. Reagents of which theremaining amount is slight and which might become empty in course ofanalysis in a day are set in the loading gate 75 for the reagentcontainer 40. The set reagents have the reagent information thereon readby the barcode reader 76, and then transferred to the supplementaryreagent storage 71 by the reagent holding mechanism 73. The reagentinformation read and the information on the mounted positions of thereagents in the supplementary reagent storage 71 is outputted to thecontrol computer 200.

Next, a method for transferring a reagent from the supplementary reagentstorage 71 to the reagent disk 41 or 42 is shown in FIGS. 2 and 3. Thesupplementary reagent storage 71 can mount a plurality of reagents. Thepresent apparatus causes the control computer 200 to previously storethe reagent and the reagent amount necessary for an analysis start,which are stored in the apparatus in advance. One possible method forcausing the control computer 200 to store them is to input them throughthe control computer 200. Alternatively, the apparatus may cause anexternal storage medium to store them. Also, in accordance with itsfrequency of usage, the present apparatus can also automatically changethe reagent and reagent amount that are stored, based on thedetermination of itself. Using the reagent and reagent amount that arestored in advance, the present apparatus introduces the reagent, forexample, in accordance with the priority shown in FIG. 2. FIG. 4 showsan example of calculation of the priority of a reagent indispensable tothe start of analysis. As shown in FIG. 4, firstly the operatorinstructs the apparatus to introduce a reagent (step 109). The apparatuscalculates the difference between the reagent amount necessary for theanalysis start that has been stored in advance and the amount of thereagent that is present in the reagent disks 41 and 42 (steps 110 and111). FIG. 3 is a flowchart of the introduction of a reagent. Thepresent apparatus calculates the priority of a reagent to be introducedfrom the supplementary reagent storage 71 after being subjected toinstruction to introduce the reagent (step 102). Thereafter, theapparatus checks whether there is a vacant position in the reagent disks41 and 42 (step 103). If there is no vacant position, the pertinentreagent stays in the supplementary reagent storage 71 until thecondition in step 108 shown in FIG. 3 occurs (step 107). Conversely, ifthere is a vacant position in the reagent arrangement position in thereagent disk 41 or 42 with respect to the condition in step 103, thepresent apparatus transfers the pertinent reagent from the supplementaryreagent storage 71 to the reagent disk 41 or 42 by the reagent holdingmechanism 73 (step 104). After completing the transfer, if there isstill a reagent to be further transferred to the reagent disk, in thesupplementary reagent storage 71 (step 105), the apparatus repeats theflows in step 103 and the steps thereafter. If there is no reagent inthe supplementary reagent storage 71, the processing operation is ended(step 106).

The sample container 10 is charged with an object to be examined, suchas blood, and after being mounted onto the rack, is conveyed by thetransfer mechanism 12. The sample taken by the sample probe 15 isdispensed in a definite amount into reaction vessels 35 arranged on thereaction disk 36, and then a definite amount of regent is dispensedthereinto from the reagent container 40 disposed on the reagent disk 41or 42, through the reagent probes 21 or 22. This mixture is stirred bythe stirrers 30 and 31, and after undergoing a reaction for a definitetime, it is measured by the detection optical unit 51. The measurementresults are outputted to the control computer 200. If there is a requestto further add measurement items, the above-described sampling operationis repeated. Likewise, regarding all samples on the rack 11, theabove-described sampling operation is repeated until the sampling withrespect to the set measurement items is completed.

As is evident from the foregoing, since the automatic analyzer accordingto the present invention includes supplementary reagent storage meansand reagent bottle transfer means besides analysis reagent storage mean,it is possible to reduce the burden, such as reagent management, imposedon the operator, minimize the interruption of an analysis due to reagentregistration and reagent replacement, mount many reagent thereon, andrealize a high throughput.

What is claimed is:
 1. An automatic analyzer comprising: an opticaldetector for detecting a reaction in a reaction container containingreagent and sample; an identification information reader configured toread identification information applied to a reagent container; a firstreagent container storage section configured to store a plurality ofreagent containers; identification information applied to the reagentcontainer including at least an effective calibration curve result andan expiration date for the corresponding reagent container; a reagentdispensing mechanism configured to dispense a reagent from a reagentcontainer stored in the first reagent container storage section; asecond reagent container storage section configured to store a pluralityof reagent containers; a reagent container transfer mechanism configuredto transfer a reagent container among the reagent containers stored inthe second reagent container storage section to the first reagentcontainer storage section; means for storing information includingpredetermined priority conditions that indicate a priority from highestto lowest for transferring the reagent container from the second reagentcontainer storage section to the first reagent container storagesection; and a controller connected to the reagent container transfermechanism, the optical detector, the identification information reader,and storage means, configured to: control the identification informationreader to read identification information from respective reagentcontainers; and control the reagent container transfer mechanism totransfer the reagent container with the highest priority conditionsbased on the identification information read from the reagent containerand the predetermined priority conditions stored in the storage meansand transfer to the first reagent container storage section from thesecond reagent container storage section any reagent container havingthe highest priority conditions prior to other reagent containers havinglower ranked priority conditions, wherein the predetermined priorityconditions include including at least a reagent having an effectivecalibration curve result and an effective expiration date.
 2. Theautomatic analyzer according to claim 1, wherein the predeterminedpriority conditions include a number of remaining tests of the reagent.3. The automatic analyzer according to claim 2, wherein the controlleris configured to control the reagent control transfer mechanism totransfer the reagent container containing the reagent satisfying thenumber of remaining tests as the one or more predetermined priorityconditions to the first reagent container storage section from thesecond reagent contained storage section prior to other reagentcontainers that have been identified by the read identificationinformation, wherein the reagent container containing the reagentsatisfying the number of remaining tests has a number of remaining teststhat are greater than a number of remaining tests of other reagentscontained in other reagent containers that have been identified by theread identification information.
 4. The automatic analyzer according toclaim 1, wherein the controller is configured to determine the reagentcontainer to be transferred prior to other reagent container on thebasis of the effective expiration date of the predetermined priorityconditions upon determining no reagent container to be transferred isdecided prior to other reagent containers is based on whether thepredetermined priority condition of the effective calibration curveresult of the contained reagent is satisfied.